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How to clean the internal parts of the reducer

Author: WeiGao Transmission     Publish Time: 31-08-2021      Origin: WeiGao Transmission

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How to clean the internal parts of the reducer

After we have used the reducer for a period of time, we will find that its work efficiency has been reduced. The reason is that the equipment has produced a certain amount of dirt after a long time of use, not only on the appearance, but also on the internal parts. No exception, dirt is attached to the parts, causing the parts to slow down. Because the internal parts are inseparable from the equipment, the efficiency of the entire equipment is correspondingly slowed down. At this time, we have to carry out reasonable cleaning of its equipment parts, so how do we do it?

1. Unload the upper housing of the reducer.
If the equipment has a half coupling, remove the half coupling first. Remove the fixing bolts, screw the nuts onto the bolts for safekeeping, and check the upper shell for defects and cracks. Make the assembly mark and remove the bearing end cover. First check whether there are any missing bolts and other abnormal conditions. After confirming that they are correct, lift the upper shell with jack screws, hoist it and place it on the prepared backing plate. Use feeler gauge or pressure lead wire method to measure the clearance of each bearing. Several points should be measured for each set of bearings and record. Drain the lubricating oil in the reducer and store it in a special oil drum.

2. Out of the drive shaft and driven shaft assembly.
Make a mark on the gear mesh. After being lifted, the gear assemblies are placed on a dry wooden board, arranged neatly and securely to prevent bumps, and disassemble the bearings and gears of each shaft.

3. Use kerosene to clean the bearings, casings and gears to prepare for subsequent inspections.
Many people disagree when they find that there is dirt on the internal parts of the reducer, and feel that it will not affect the equipment much, but it just reduces the working efficiency of the equipment. In fact, it is not. When the dirt accumulates, it will become a malfunction problem. , Seriously affecting the operation of the equipment, and even slowly damaging the equipment. Therefore, the equipment and parts must be cleaned regularly, not just the surface of the equipment.

FAQ

  • Where is your product mainly exported?

    Our products are mainly exported to Japan, the United States, Germany, Southeast Asia and other countries and regions. Our customers include many OEM customers specializing in construction machinery. We have partnered with several of the Fortune 500 companies to become one of their major foundry suppliers in China.
  • How to provide goods?

    Usually we will ship the goods to the sea. The factory is only 460 kilometers away from the port. It is very convenient and convenient to transport the goods to any other country. Of course, if your cargo is very urgent, Ningbo Airport and Shanghai Airport are also nearby.
  • What is the payment term?

    When we provide you with a quotation, we will negotiate with you: EXW, FCA, FOB, CIF, CRF, DAP Etc. For mass production, you need to pay 30% of the deposit before production and 70% of the balance before shipment. Our most common way is T/T.
  • How to ensure the quality of your products?

    First, we will check after each process. For finished products, according to customer requirements and international standards.
  • How many employees does your company have? What is the relationship between technicians?

    We now have more than 180 employees, including 36 engineers and 28 QCs.
  • What is the ability of your company?

    We have a number of production lines with a monthly production capacity of 1,600 units and an annual production capacity of 20,000 units.

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