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What are the common faults of mixing reducer? How to solve it?

Views:0     Author:WGT     Publish Time: 2021-11-22      Origin:WGT

What are the common faults of mixing reducer? How to solve it?

Through the recent return visit to customers, we found that although there are instructions, some customers still don't know much about the mixing reducer, ignore some places that should be paid attention to, and can't give full play to the full performance of the special reducer for the mixer. Today, we'll discuss the disassembly and maintenance methods of the mixing reducer with you, I hope I can bring you help for reference.
The mixing reducer will inevitably have some problems after long-term operation, which requires maintenance. Here are the disassembly and maintenance methods of the reducer:
1. Causes of abnormal vibration fault: it is mostly caused by poor fixation of transmission device, such as worm gear wear or damage, bearing wear or damage, and bolt looseness.
Solution: repair or replace the worm gear and tighten the bolts.
2. Causes of noise fault of reducer: poor meshing of worm gear and worm, bearing damage or excessive clearance, insufficient lubricating oil, which are likely to have foreign matters entering.
Solution: repair the tooth contact surface, henghuan bearing, add an appropriate amount of lubricating oil according to the instructions, remove foreign matters, and use the oil filter to treat the lubricating oil or replace the lubricating oil.
Disassembly method:
How to remove the upper housing of gear reducer? If the reducer has half coupling, remove the half coupling first. Remove the fixing bolts and put away the nuts. Don't lose them. Don't underestimate this work. Pay attention to it at ordinary times. Check the upper housing for defects and cracks. Mark the assembly mark and remove the bearing end cap. First check whether there are missing bolts and other abnormalities. After confirmation, jack up the upper shell with jackscrew, lift it and put it on the prepared base plate.

FAQ

  • Where is your product mainly exported?

    Our products are mainly exported to Japan, the United States, Germany, Southeast Asia and other countries and regions. Our customers include many OEM customers specializing in construction machinery. We have partnered with several of the Fortune 500 companies to become one of their major foundry suppliers in China.
  • How to provide goods?

    Usually we will ship the goods to the sea. The factory is only 460 kilometers away from the port. It is very convenient and convenient to transport the goods to any other country. Of course, if your cargo is very urgent, Ningbo Airport and Shanghai Airport are also nearby.
  • What is the payment term?

    When we offer you a quote, we will confirm the transaction method with you, FOB, CIF, CNF, etc. For large-scale production, you need to pay a 30% deposit before production and a 70% balance on the copy of the document. The most common way is T/T. Letter of Credit is also acceptable.
  • How to ensure the quality of your products?

    First, we will check after each process. For finished products, according to customer requirements and international standards.
  • How many employees does your company have? What is the relationship between technicians?

    We now have more than 180 employees, including 36 engineers and 28 QCs.
  • What is the ability of your company?

    We have a number of production lines with a monthly production capacity of 1,600 units and an annual production capacity of 20,000 units.

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