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Assembly steps and technical requirements of reducer

Views: 0     Author: WGT     Publish Time: 2021-12-06      Origin: WGT

Assembly steps and technical requirements of reducer

1. When installing the reducer, attention shall be paid to the alignment of the transmission center axis, and the error shall not be greater than the use compensation of the coupling used. Good alignment can prolong service life and obtain ideal transmission efficiency.
2. When installing the transmission parts on the output shaft, do not knock them with a hammer. Generally, the assembly fixture and the internal thread at the shaft end are used to press the transmission parts in with bolts, otherwise the internal parts of the reducer may be damaged. It is better not to use rigid fixed coupling, because improper installation of this kind of coupling will cause unnecessary external load, resulting in early damage of bearing and even fracture of output shaft in serious cases.
3. The reducer shall be firmly installed on a stable and horizontal foundation or base, the oil in the oil drain tank shall be drained, and the cooling air circulation shall be smooth. The foundation is unreliable, which will cause vibration and noise during operation, and cause damage to bearings and gears. When the transmission coupling has protrusions or adopts gear and sprocket transmission, it shall be considered to install protective devices. When the output shaft bears large radial load, the reinforced type shall be selected.
4. Install the device according to the regulations to ensure that the staff can easily access the oil standard, vent plug and oil drain plug. After the installation in place, the accuracy of the installation position and the reliability of the compression of each fastener shall be comprehensively checked in order. It shall be able to rotate flexibly after installation. The reducer adopts oil pool splash lubrication. Before operation, the user needs to remove the plug of the vent hole and replace the vent plug. According to different installation positions, open the screw of the oil level plug, check the height of the oil level line, add oil from the oil level plug until the lubricating oil overflows from the screw hole of the oil level plug, screw on the oil level plug, and then conduct no-load test run, which shall not be less than 2 hours. The operation shall be stable without impact, vibration, noise and oil leakage. Any abnormality shall be eliminated in time. The oil level shall be checked again after a certain period of time to prevent possible leakage of the casing. For example, when the ambient temperature is too high or too low, the brand of lubricating oil can be changed.

FAQ

  • Where is your product mainly exported?

    Our products are mainly exported to Japan, the United States, Germany, Southeast Asia and other countries and regions. Our customers include many OEM customers specializing in construction machinery. We have partnered with several of the Fortune 500 companies to become one of their major foundry suppliers in China.
  • How to provide goods?

    Usually we will ship the goods to the sea. The factory is only 460 kilometers away from the port. It is very convenient and convenient to transport the goods to any other country. Of course, if your cargo is very urgent, Ningbo Airport and Shanghai Airport are also nearby.
  • What is the payment term?

    When we offer you a quote, we will confirm the transaction method with you, FOB, CIF, CNF, etc. For large-scale production, you need to pay a 30% deposit before production and a 70% balance on the copy of the document. The most common way is T/T. Letter of Credit is also acceptable.
  • How to ensure the quality of your products?

    First, we will check after each process. For finished products, according to customer requirements and international standards.
  • How many employees does your company have? What is the relationship between technicians?

    We now have more than 180 employees, including 36 engineers and 28 QCs.
  • What is the ability of your company?

    We have a number of production lines with a monthly production capacity of 1,600 units and an annual production capacity of 20,000 units.

China WeiGao Transmission

WeiGao REDUCER is a high-tech enterprise integrating scientific research, development, manufacturing, sales and service. 

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